1. Standards & Guidelines
Applied as per SSPC, NACE, and ISO 12944 standards for protective coatings.
Systems designed based on client specifications, environmental conditions, and substrate requirements.
2. Surface Preparation
Steel surfaces prepared by Sand/Shot Blasting or Hydro Blasting to achieve cleanliness grades SA 2.5 or WJ-2, ensuring proper adhesion.
Concrete surfaces mechanically ground, shot blasted, or acid-etched to remove laitance, dust, and contaminants.
Surfaces free from oil, grease, rust, and moisture before application.
3. Primer & Intermediate Coats
Epoxy primers applied for excellent adhesion and corrosion resistance.
Intermediate coats (Epoxy MIO / High-build Epoxy) used to build film thickness and improve barrier properties.
4. Topcoat Application
Epoxy Topcoat: Provides excellent resistance to chemicals, abrasion, and mechanical stress.
PU Topcoat: Offers superior UV resistance, color retention, gloss finish, and weatherability for outdoor applications.
Coating thickness maintained as per manufacturer’s data sheets (typically 250–400 microns DFT for Epoxy systems and 300–500 microns DFT for PU systems).
5. Application Methods
Coatings applied by airless spray, brush, or roller depending on project conditions.
Multiple coats applied with specified drying/curing intervals.
Continuous monitoring of ambient conditions (temperature, humidity, dew point) during application.
6. Inspection & Quality Control
Dry Film Thickness (DFT) checked using calibrated gauges.
Adhesion tests, holiday detection, and visual inspections carried out to meet project specifications.
Final finish free from pinholes, runs, sags, and other defects.
7. Safety & Environment
All applications performed in ventilated conditions with proper PPE.
Materials handled and disposed of in compliance with environmental norms.
Low-VOC and eco-friendly products recommended where applicable.
Our Design Collection Includes:
Industrial Flooring Solutions – High-performance epoxy and PU coatings for factories, warehouses, workshops, and clean rooms, ensuring durability, chemical resistance, and easy maintenance.
Decorative Finishes – Glossy, matte, or textured PU coatings for commercial complexes, offices, malls, and public buildings that offer both style and strength.
Protective Steel Coatings – Multi-layer epoxy and PU painting systems for structural steel, bridges, pipelines, and industrial equipment.
Concrete Protection – Epoxy primers and PU topcoats that enhance the durability of concrete floors, parking decks, and heavy-traffic areas.
Marine & Outdoor Applications – PU coatings with superior UV and weather resistance for ships, offshore structures, and exposed infrastructures.
Why Choose Our Epoxy & PU Painting Designs?
Superior resistance to chemicals, abrasion, and UV exposure.
Wide variety of colors, textures, and finishes.
Long-lasting adhesion and protection for steel and concrete.
Eco-friendly, low-VOC product options.
Applied by skilled professionals with strict quality control.
